July 2, 2013

Pirelli Blames User Error

Pirelli Motorsport issues findings on the Silvestone tire failures and puts the blame mostly on improper use of their product and lack of relevant data.



While it's easy for teams, along with many pundits and fans, to blame Pirelli, we had been cautious  with the thought there had to be contributing factors to such an extreme technical issue.
Indeed, according to Pirelli's investigation, Silverstone presented a "perfect storm" of circumstances that resulted in the five catastrophic failures of its tires over the course of the week end.

Teams looking for an edge have pushed the tires, using  them in ways beyond their design parameters, parameters in turn not clearly understood by Pirelli themselves because of lack of testing with a current car.
 
Pirelli's fault is to have been perhaps too eager to please and avoid confrontation with the teams,  what they got back has been a PR nightmare which they are now aggressively addressing.


Below is the full text of their finding,  Emphasis was added for crucial points.




After exhaustive analysis of the tyres used at Silverstone, Pirelli has concluded that the causes of the failures were principally down to a combination of the following factors:

1) Rear tyres that were mounted the wrong way round: in other words, the right hand tyre being placed where the left hand one should be and vice versa, on the cars that suffered failures. The tyres supplied this year have an asymmetric structure, which means that they are not designed to be interchangeable. The sidewalls are designed in such a way to deal with specific loads on the internal and external sides of the tyre. So swapping the tyres round has an effect on how they work in certain conditions. In particular, the external part is designed to cope with the very high loads that are generated while cornering at a circuit as demanding as Silverstone, with its rapid left-hand bends and some kerbs that are particularly aggressive.

2) The use of tyre pressures that were excessively low or in any case lower than those indicated by Pirelli. Under-inflating the tyres means that the tyre is subjected to more stressful working conditions.

3) The use of extreme camber angles.

4) Kerbing that was particularly aggressive on fast corners, such as that on turn four at Silverstone, which was the scene of most of the failures. Consequently it was the left-rear tyres that were affected.

The only problems that had come to light before Silverstone were to do with delamination, which was a completely different phenomenon. To stop these delaminations Pirelli found a solution by suggesting that the teams use the tyres that were tried out in Canada from Silverstone onwards. When this proposal was not accepted, Pirelli found another solution through laboratory testing, with a different bonding process to attach the tread to the carcass. So the problem of delamination has nothing at all to do with what was seen in Great Britain.

Following the conclusions of this analysis, Pirelli would like to underline that:

1) Mounting the tyres the wrong way round is a practice that was nonetheless underestimated by everybody: above all Pirelli, which did not forbid this.

2) In the same way, under-inflation of the tyres and extreme camber settings, over which Pirelli has no control, are choices that can be dangerous under certain circumstances. Because of this, Pirelli has asked the FIA for these parameters will be a topic of accurate and future examinations. Pirelli has also asked for compliance with these rules to be checked by a dedicated delegate.

3) Pirelli would also like to underline that the 2013 tyre range does not compromise driver safety in any way if used in the correct manner, and that it meets all the safety standards requested by the FIA.

The logical conclusion is that it is essential for tyres with the performance and technical sophistication of the 2013 range to be regulated and carefully controlled by Pirelli itself. In order to ensure the optimal functioning of the tyres, the Italian firm would need real-time data from the teams regarding fundamental parameters such as pressure, temperature and camber angles. While waiting for new regulations that would permit Pirelli access to this data, vital for the development and management of these state-of-the-art tyres, the following measures are proposed for the forthcoming grands prix, in agreement with the FIA, FOM, the teams and the drivers:

1) The use of the evolution of the current tyre that was tested in Canada (and proved to be completely reliable) for the German Grand Prix this weekend. This represents the best match for the technical characteristics of the Nurburgring circuit. In particular, the rear tyres that will be used at the German Grand Prix, which takes place on July 7, have a Kevlar construction that replaces the current steel structure and the re-introduction of the 2012 belt, to ensure maximum stability and roadholding. Given that these tyres are asymmetric as well, it will be strictly forbidden to swap them round. The front tyres, by contrast, will remain unaltered.

2) From the Hungarian Grand Prix onwards, the introduction of a new range of tyres. The new tyres will have a symmetrical structure, designed to guarantee maximum safety even without access to tyre data – which however is essential for the optimal function of the more sophisticated 2013 tyres. The tyres that will be used for the Hungarian Grand Prix onwards will combine the characteristics of the 2012 tyres with the performance of the 2013 compounds. Essentially, the new tyres will have a structure, construction and belt identical to that of 2012, which ensured maximum performance and safety. The compounds will be the same as those used throughout 2013, which guaranteed faster lap times and a wider working range. This new specification, as agreed with the FIA, will be tested on-track together with the teams and their 2013 cars at Silverstone from 17-19 July in a session with the race drivers during the young driver test. These tests will contribute to the definitive development of the new range of tyres, giving teams the opportunity to carry out the appropriate set-up work on their cars.

Paul Hembery, Pirelli’s motorsport director, said: “What happened at Silverstone was completely unexpected and it was the first time that anything like this has ever occurred in more than a century of Pirelli in motorsport. These incidents, which have upset us greatly, have stressed the urgency of the changes that we already suggested – which will be introduced during for free practice in Germany on Friday. We would like to acknowledge the willingness of the FIA, FOM teams, and drivers to act quickly to find an immediate solution to the problem. In particular, the adoption of winter tests, arranged with the FIA, that are more suitable for tyre development and the possibility of carrying out in-season testing will contribute to the realisation of tyres with increasingly improved standards of safety and performance. I’d like to re-emphasise the fact that the 2013 range of tyres, used in the correct way, is completely safe. What happened at Silverstone though has led us to ask for full access to real time tyre data to ensure the correct usage and development of tyres that have the sophistication we were asked to provide and extremely high performance that has lowered lap times by more than two seconds on average. While we wait for a change in the rules, we will introduce tyres that are easier to manage.”

5 comments:

  1. Surely Pirelli would make teams aware of the limitations of their tyres? Teams have been running tyres reverse all season and It's not like the kerbs at Silverstone are new.
    Seems a bit late to be communicating this information.

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  2. Well, as it says in the press release, Pirelli did not understand mounting the tires backward would be an issue. Perfect tire storm: Low pressures+ aggressive alignment+backward tires+ kerbs=kaboom.


    Of course, it would be interesting for someone to provide photo evidence that all cars who lost tires had them mounted backwards. And what of Gutierrez, that was a front.

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  3. Pirelli followed up with the recommendation that tires only be mounted on even numbered days, under waning moonlight by licensed shamen.

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  4. An interesting quote from Hembery back at the start of the 2013 season: "“To get more grip, more footprint, we had to change dramatically the carcass, going towards more of a radial construction. It’s not fully radial, but the plies that are inside the tyre are crossed and when you make them a radial you increase the size of the footprint.
    “That might sound easy, but when you do that unfortunately you lose some of your lateral cornering force. So you have to recover some of that by increasing the rigidity of the belt pack – that’s the area you see at the top of the tyre. That’s the real weight gain, where we’ve had to put reinforcing materials in.

    “That has a number of advantages, essentially. It stops what you call coupling in corners, that’s where the tyre deforms and tried to fold in the middle of the tyre. With that increased resistance you don’t get the buckling.

    “Add on as well the changes to the compounds, the slick tyres, with that increased rigidity and much more rapid heat build-up what we’re hoping for is more thermal degradation."

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  5. This is the worst PR response by a company in ages. F1 teams aren't using the right tire pressure? The tires can't handle a degree or two of camber? Laugh that out of the room. Then they go on to say that while the tires are perfect as they are, they're going back to the 2012 tires anyway, because...uh, well, it has nothing to do with all of the tire failures, oh no!

    Pirelli, if you admitted you messed up, as a race fan I'd be disappointed but I'd understand. But you're just trying to lie your way out of this. You lost my trust, and as a customer, I won't buy tires from a company I don't trust. I recently bought a set of Goodyear Eagles, and I go through a new set about every 16 months, you won't be on my shopping list next time around.

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